Custom Medical Cable Assemblies

Please provide the application or medical equipment, connector requirements, cable length, conductor count and wire size, cable outer diameter, voltage and current requirements, signal or data requirements, shielding, flexibility, operating temperature, cleaning or sterilization requirements, and expected operating environment.

If a complete specification is not available, you can also send us an existing part number, drawing, photo, datasheet, or physical sample for evaluation.

The cable construction should be selected according to the electrical, mechanical, and environmental requirements of the equipment. Key factors include conductor size and count, cable diameter, flexibility, shielding, jacket and insulation materials, bending requirements, operating temperature, and cleaning or sterilization conditions.

INTE-AUTO can evaluate these requirements and recommend a suitable cable construction for prototype development and mass production.

Yes. Different transmission functions can be integrated into one custom cable when required by the equipment design. A hybrid construction may combine power conductors, low-voltage signals, data pairs, coaxial elements, or other specified components.

INTE-AUTO can develop the cable and connector configuration according to the electrical requirements, available space, cable diameter, and interface design of the medical device.

Yes. For medical equipment where cables are frequently moved, bent, or handled, flexibility can be considered during cable selection and assembly design.

Factors such as conductor construction, insulation and jacket materials, cable diameter, bending requirements, bend relief, and expected movement should be evaluated together. Please provide the required movement or bending conditions so we can recommend an appropriate construction.

Yes, but the required cleaning or sterilization method should be confirmed before the cable, connector, overmolding, seals, adhesives, and other materials are selected.

Please provide the sterilization method, temperature, pressure, cycle requirements, and any cleaning or disinfecting chemicals involved. INTE-AUTO can then evaluate the complete cable assembly according to the specified operating conditions.

Shielding depends on the type of signal being transmitted and the electromagnetic environment of the equipment. Low-level sensor signals, measurement signals, data transmission, and other noise-sensitive circuits may require twisted pairs, individual shielding, overall shielding, or a combination of these structures.

If you provide the signal type, frequency, interface, and EMC requirements, INTE-AUTO can help evaluate the appropriate cable and shielding configuration.

Yes. The two ends of a medical cable assembly can use different connectors or termination methods.

INTE-AUTO can combine our push-pull connectors with customer-specified connectors, terminals, PCB interfaces, pigtails, or other equipment-side terminations. Connector models, pin assignments, wiring, cable length, shielding, and assembly details can be defined according to the approved drawing.

Yes. If your project already specifies a particular connector, cable, terminal, or other component, please provide the manufacturer, part number, datasheet, or drawing.

If you have a designated supplier, INTE-AUTO can also purchase the specified materials from that supplier and store them for subsequent sample or production requirements, subject to project and purchasing confirmation.

Yes. If the original drawing is unavailable, you can provide an existing cable assembly as a reference sample together with the required application and performance information.

INTE-AUTO can evaluate the connector interfaces, cable construction, wiring, shielding, length, strain relief, and other assembly details. A drawing and prototype sample can then be prepared for customer confirmation before mass production.

No. Biocompatibility should not be assumed for every medical cable assembly because the requirement depends on the materials used and the type and duration of patient contact.

If the cable or connector will have direct or indirect patient contact, please provide the applicable biocompatibility and material requirements. INTE-AUTO will evaluate the required materials and documentation according to the specific project.

Yes. Overmolding can be incorporated into custom medical cable assemblies when required. It can provide an integrated cable-to-connector transition and a defined strain-relief structure.

The overmolding material, geometry, cable diameter, connector configuration, flexibility, cleaning or sterilization requirements, and operating environment should be confirmed during development.

The process normally begins with a review of the application, electrical and mechanical requirements, connectors, cable specifications, quantity, test requirements, and expected delivery schedule.

For prototype development, INTE-AUTO can recommend suitable existing connectors or available cable where possible to help control sample cost and lead time. After the design, quotation, drawing, and test requirements are confirmed, a sample is produced for evaluation.

If the sample does not meet the agreed requirements, the design or material selection is reviewed and another sample can be prepared. Mass production begins only after the sample and related specifications are approved.