Custom Military Cable Assemblies
Custom overmolded cable assemblies using K, Y, F and U Series push-pull connectors for military, defense and rugged equipment applications.
- K, Y, F and U Series connector solutions
- Custom overmolded cable assemblies
- Power, signal and control configurations
- Custom shielding, grounding and wiring
500+ Custom Projects
10,000+ Connector Options
Engineering Support
100% Electrical Testing
Military Cable Assemblies for Diverse Applications：
Military Communication Equipment
Custom overmolded cable assemblies for tactical radios, communication systems and related military communication equipment.
Military Electronics
Custom power, signal and control cable assemblies for electronic systems and control units installed in military vehicles.
Ruggedized Control Units
Overmolded cable assemblies for rugged control units and electronic systems requiring secure connector interfaces and defined cable routing.
Defense Sensor Systems
Custom cable assemblies for surveillance, detection and sensor systems requiring power, signal and control connections.
Military UAV Systems
Custom overmolded cable assemblies for UAV power, control, sensor and onboard electronic equipment connections.
Avionics Test Equipment
Custom multi-pin and shielded cable assemblies for avionics test, verification and ground-support equipment.
Our Military Cable Assembly Solutions
Push-Pull Plug to Open-Wire Cable Assembly
Push-Pull Plug-to-Plug Extension Cable Assembly
Push-Pull Connector Extension Cable Assembly
Push-Pull Plug-to-Plug Cable Assembly
Dual USB Type-A Plug to Push-Pull Connector Cable Assembly
Dual Panel-Mount Connector Cable Assembly
Dual Overmolded Panel-Mount Connector Cable Assembly
Push-Pull Plug to Open-Wire Cable Assembly
Push-Pull Plug to USB Type-C Plug Cable Assembly
Coiled Push-Pull Connector Cable Assembly
Multi-Branch Panel-Mount Receptacle Cable Assembly
Right-Angle Overmolded Short Plug Cable Assembly
Built to Match Your Military Equipment Requirements
- K, Y, F and U Series push-pull connectors
- Custom overmolded connector-to-cable transitions
- Power, signal, control and combined configurations
- Multi-conductor and twisted-pair cable options
- Individual and overall shielding
- Custom shielding and grounding configurations
- Straight and right-angle cable exits
- Single-cable and multi-branch harnesses
- Custom pin assignment and wiring
- Labels, heat-shrink and cable identification
- Customer-specified connectors and cable
- Custom conductor size and cable construction
Engineered for Military & Defense Equipment
Secure Push-Pull Connections
Custom Overmolded Construction
Integrated Strain Relief
Shielding & Grounding Options
Power, Signal & Control Integration
Controlled Electrical Testing
Materials and test requirements can be selected according to the application and customer specifications.
Connector
K, Y, F and U Series push-pull connectors
Function
Power, signal, control and combined configurations
Cable Construction
Multi-conductor, twisted pair, shielded and customized constructions
Harness Configuration
Point-to-point, multi-connector, multi-branch and custom harnesses
Shielding
Individual shielding, overall shielding, braid and customized configurations
Grounding
Connector shell grounding, shield termination and customer-defined configurations
Overmolding
Straight, right-angle, multi-branch and customized overmolded configurations
Cable Exit
Straight, angled and application-specific cable exits
Identification
Labels, heat-shrink, wire numbers and customized marking
Testing
Continuity, pin-to-pin, insulation resistance, withstand voltage and specified functional testing
From Concept to Production
Samples or Prototype Development
Mass Production
Military Cable Assemblies – Frequently Asked Questions
Please provide the equipment application, mating interface or connector information, pin assignment, voltage and current, signal requirements, cable length, conductor size, shielding and grounding requirements, overmolding requirements, quantity and required tests.
Drawings, equipment specifications, photos or existing cable samples can also be provided for evaluation.
INTE-AUTO primarily offers K, Y, F and U Series push-pull connector solutions for custom military cable assemblies.
The appropriate series is selected according to the equipment interface, contact configuration, environmental requirements, cable construction and installation conditions.
Overmolding creates an integrated connector-to-cable transition and provides defined strain relief and cable exit geometry.
The overmold design can be customized according to the connector, cable diameter, equipment installation space and application requirements.
Yes. Overmold dimensions, shape and cable exit direction can be developed according to the connector configuration, installation space and cable routing requirements.
Straight, angled and application-specific configurations can be evaluated during prototype development.
Cable construction should be selected according to the electrical circuits, conductor sizes, shielding, grounding, flexibility, installation method and environmental requirements of the equipment.
INTE-AUTO reviews these requirements together with the connector and overmolding design before prototype production.
Shielding and grounding depend on the signal type, equipment interface, surrounding electrical environment and system design.
The assembly can use individual shields, an overall shield, braided shielding or customized shielding structures. Shield termination and grounding should be defined on the approved wiring documentation.
