Custom Medical Cable Assemblies
Reliable interconnect solutions engineered for medical devices, diagnostic equipment and aesthetic systems.
- Custom connectors, cables and overmolding
- Prototype and low-volume production support
- Electrical, mechanical and environmental testing
500+ Custom Projects
10,000+ Connector Options
Engineering Support
100% Electrical Testing
Medical Cable Assemblies for Diverse Applications：
Patient Monitoring
Medical Imaging
Diagnostic Equipment
Surgical Instruments
Dental Equipment
Medical Aesthetic Devices
Our Medical Cable Assembly Solutions
Push-Pull Connector Cable Assemblies
Overmolded Medical Cables
Hybrid Cable Assemblies
Disposable Device Cables
Custom Wire Harnesses
Built to Match Your Medical Device Requirements
- Push-pull, circular and plastic connectors
- PVC, silicone, TPU cable jackets
- Straight, right-angle and multi-branch configurations
- Shielding and grounding solutions
- Overmolded strain relief
- Custom cable length, color and labeling
- Signal, power, coaxial and fluidic configurations
- OEM-compatible connector solutions
Engineered for Reliable Medical Connections
Stable Signal Transmission
Flexible and Lightweight Cable
Repeated Bending Resistance
Secure Push-Pull Connection
Chemical and Cleaning Resistance
100% Electrical Testing
Materials and test requirements can be selected according to the application and customer specifications.
Connector
Metal, plastic, waterproof, hybrid
Contact Type
Solder, crimp, PCB and hybrid contacts
Cable Jacket
PVC, TPU, silicone and customized compounds
Configuration
1 to 48 pins
Shielding
Unshielded, braided shielding, foil shielding
Overmolding
Straight, angled, ergonomic and customized
Identification
Color coding, labels, heat-shrink and laser marking
Testing
Continuity, insulation resistance, withstand voltage and functional testing
From Concept to Production
Samples or Prototype Development
Submit RFQ
The customer submits drawings, samples or technical requirements.
Technical Review
INTE-AUTO’s product manager and engineers evaluate the application and specifications.
Connector Recommendation and Confirmation
Suitable connectors are recommended according to the electrical, mechanical and environmental requirements. The customer confirms the selected connector.
Cable Recommendation and Confirmation
Cable construction, conductor size, jacket material, shielding, flexibility and other specifications are proposed for customer confirmation.
Cable Assembly Drawing and Approval
INTE-AUTO prepares the cable assembly drawing, including dimensions, wiring, connectors, cable specifications and overmolding details.
Material Availability Check
Available connectors, cables and components are checked to determine the prototype lead time.
Sample or Prototype Production
Samples are manufactured according to the approved drawing.
INTE-AUTO Testing
Electrical and applicable mechanical or functional tests are completed before shipment.
Customer Testing and Approval
- The customer evaluates the samples in the intended application and provides feedback. Once approved, the project proceeds to mass production.
Mass Production
Collect Prototype Feedback
INTE-AUTO collects the customer’s feedback on the samples or prototypes.
Engineering Review
Our engineers and product manager discuss any required improvements with the customer.
Confirm Improvements and Update Drawing
All changes are confirmed, and the cable assembly drawing is updated for final approval.
Prepare Bulk Cable and Components
Custom cables are produced, and all connectors, contacts, overmolding materials and other components are prepared.
Mass Production
Cable assemblies are manufactured according to the approved drawing and production requirements.
Final Inspection and Testing
Finished cable assemblies undergo visual inspection, electrical testing and other specified tests before shipment.
Shipment
Approved products are packed and delivered to the customer.
Our Latest News
FAQ
Please provide INTE-AUTO with the cable drawing or sample, connector type, pin configuration, cable length, wire gauge, jacket material, electrical requirements, operating environment and estimated order quantity. If some specifications are unavailable, INTE-AUTO’s engineers can recommend a suitable solution based on your application.
Yes. INTE-AUTO can manufacture custom cable assemblies according to your drawings, specifications or existing samples. Our engineers will review the connector interface, wiring, materials, dimensions and performance requirements before proposing the final solution.
Yes. INTE-AUTO can provide prototype samples for design verification and functional testing before mass production. The prototype quantity, cost and lead time depend on the cable construction, connector availability and tooling requirements.
INTE-AUTO’s standard inspections may include continuity, short-circuit, insulation resistance and dielectric withstand voltage testing. Additional mechanical, waterproof, shielding and functional tests can be performed according to the product and application requirements.
Lead time depends on the cable design, materials, connector availability, tooling requirements and order quantity. INTE-AUTO typically requires approximately 2–4 weeks to prepare prototype samples. The mass-production lead time is confirmed after the engineering review and sample approval. Urgent requirements can be evaluated separately.
With over 10 years of experience in connector and cable assembly solutions, INTE-AUTO provides engineering support throughout the entire customization process—from connector and cable selection to drawing preparation, prototyping, testing and mass production. Our team develops reliable cable assemblies based on each customer’s application and technical requirements.
