How can I choose the right industrial connector for the right application?

Table of Contents

Each connector has distinct qualities and features, and selecting the right one ensures efficient power or signal transfer. There are a few factors to take into account while choosing an industrial connection.

Weight Gauge

Each connector package is made to fit a certain wire gauge. To avoid increasing electrical resistance at the connecting site, always use a connector that precisely matches your wire gauge.

Outer Diameter of Cable

Take note of the cable’s outside diameter, much like the wire gauge. It is crucial to select a housing (connector) with a large enough inner diameter so that the cable may fit in correctly. Cable sizes vary depending on specifications.

Number of Contacts

Ensure that the connector and cable both have the same number of contacts. The majority of standards bodies, including UL, NEC, and NFPA, forbid ganging numerous wires into a single termination or crimp connection.

Voltage and Current Rating

Each cable and connector is designed for a certain range of voltage and current. Select a connector for your cable that is rated for the same voltage and current range.

Environment

Specifications for the cable alone are not enough to choose an industrial connection. Before choosing a connector, it is advised to consider the surroundings because some connectors shouldn’t be utilized under challenging conditions.

Rigidity and Flexibility

Some applications are very prone to bending and vibrations. To accommodate motions and prevent deterioration, it is crucial to use a flexible connection.

Chemical Resistance

The connectors may occasionally be vulnerable to chemical interactions. Because chemicals can harm and impact connectors, specialized connectors made of stainless steel or PVC can be used for longevity.

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Our products — such as waterproof connectors, circular connectors, and overmolded cable assemblies — are widely used in medical, industrial automation, and testing equipment.
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